Custom Case Palletizing Systems
Are you looking for automated case palletizing systems? As a FANUC Authorized System Integrator (ASI) and A3 Certified Robot Integrator, Acieta designs and integrates full range robotic case palletizing solutions built to address your most complex case palletizing challenges.
100+
CASES PER MINUTE
85%+
AVERAGE OVERALL
EQUIPMENT EFFECTIVENESS
Up to 700 kg
PAYLOAD CAPACITY
10,000+
SYSTEMS INTEGRATED GLOBALLY
Robotic Case Palletizers Engineered for Maximum Uptime
As a FANUC Authorized System Integrator with over a century of combined expertise, we deliver high-performance case palletizing systems tailor made to your needs.
Whether it's a single high-speed case palletizer or a fully automated, multi-line, mixed case palletizing system, our solutions are built to scale with your operations. We ensure consistent pattern accuracy, optimized layer stability, and maximum line efficiency—without ever compromising quality.
CASE CONVEYORS:
Ensure smooth case flow throughout the system.
- Transport empty cases to the packing area
- Carry filled cases to labeling, sealing, and palletizing stations.
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Ability to accumulate and change elevations via spirals, incline/declines, case elevators.
ROBOTIC CASE PALLETIZER WITH VACUUM, SPATULA OR CLAMP
Delivers fast and accurate palletizing based on your product type.- Vacuum EOAT:
• Ideal for lightweight or non-porous items
• Enables faster cycle times
• Supports complex palletizing patterns - Spatula Gripper:
• Best for flat, rigid items like open-top cases when products require support from bottom during palletizing - Clamp Gripper:
• Simplifies handling of standard case patterns when vacuum picking is not possible
ADDITIONAL FEATURES & OPTIONS:
Optimized to maintain pattern accuracy, load stability and overall consistency.- Integrate with existing WMS/MES systems for tracking production data through our systems
- Pallet Dispensers automate pallet placement for continuous workflow
- Stretch Wrappers automates the wrapping process with consistent tension control and customizable wrap patterns
- Robotic Labeling labels cases and finished pallets, and can apply pre-printed labels or print and apply
- Barcode Readers track your products and error-proof your processes
- Dunnage System:
• Automatic handling of pallets, tier sheets, top frames, and corner boards available
• Provides load stability and prevents damage during transport
Dual-Function Robotic Palletizer for Bottles & Cases
In this video, we walk through a custom robotic palletizing solution developed for a customer who needed to upgrade their palletizing operations after making upstream changes. Their goal? A single, efficient system that could handle both bulk glass bottles and case palletizing on the same line.
Our engineering team delivered a flexible, all-in-one solution featuring:
- A 1-to-4 leaning system that splits single-file bottles into multiple lines
- A dedicated robotic sweep system that builds full pallets of bulk glass
- Integrated functionality for both bottle and case palletizing
This upgrade helped the customer improve throughput, reduce manual handling, and optimize floor space.
Dual Robotic Palletizing, Tracking, Labeling & Wrapping Line with Custom EOAT
With over 150 different display cases and the need to manage four distinct pallet formats, Colbert Packaging, a leading manufacturer of corrugated packaging solutions faced significant challenges in their end-of-line packaging process. These complexities required a system capable of adapting to a mixed case palletizing system while maintaining a high throughput and minimizing manual intervention.
Together, we developed a custom robotic case palletizing system designed to address Colbert's specific operational challenges. This solution not only streamlined palletizing operations, but also incorporated end-to-end traceability, empowering Colbert Packaging to track performance in real-time and make data-driven decisions. This enhanced visibility ensures consistent quality, precision, and operational efficiency, while reducing human error.
Today, the system handles over 600 case types, providing the flexibility needed to meet the demands of an ever-evolving production environment.
Project Specifications
- Needed sealed and open-topped cases with 300+ SKUs (14x6x6 to 24x22x28 in size)
- Reliant on manual labor to:
- Read barcodes
- Palletize cases
- Stretch wrap cases for complete end-of-line packaging
- Designed a robotic palletizing system that reads barcodes before palletizing
- Multi-functional EOAT with vacuum and spatula tooling
- Incorporated stretch wrapper before final pallet label application
- Enhanced safety features including banner photo eye sensors, fortress gate switches and AXELENT safety fencing
- (6) Label apply device & barcode readers
- (6) 24V MDR case infeed conveyor with reject diverts
- (6) Pre-palletize barcode read for data trackings
- (2) Robot palletizer with multi-function EOAT
- (4) Layer & top-sheet stacks
- (3) Slider access doors
- (6) CDLR pallet build conveyors
- (1) Laser position t-car, traversing CDLR
- Manual tray forming/side load-in position
- Stretch wrapper (hidden for NDA)
- Final pallet label application
- (3) Pallet infeed label conveyor sets
- Robot pallet pick with custom EOAT and bottom sheet stack
Why Choose Acieta?
As a FANUC Authorized System Integrator and one of the top Certified Servicing Integrators, Acieta provides more than just automation—we ensure long-term system performance and reliability.
With seven facilities across North America, we offer:
• 24/7 Technical Support & Service – Immediate assistance to minimize downtime and keep operations running.
• Comprehensive Training – Equipping your team with the skills to maintain and optimize your robotic systems as well as simplifying product changeovers.
• Certified Repairs & Warranty Service – Our FANUC-certified technicians provide fast, reliable service to keep your systems operating at peak performance.
With over 10,000 systems integrated, we have the experience and resources to support your automation needs—now and in the future.
We build automatic case palletizing systems for leaders in industrial manufacturing
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